- Powerful combined rotor / stator mixing head
- No circulation loop
- Powder introduction below the liquid surface via vacuum
- Possible to mix and homogenise
- One pot processing
|
Why not let us test your product on the BATCH FORMULATM Test Mixer?
The mixing technology centre has experienced engineers at your service to solve your specific mixing needs. Our test facilities are available both in Denmark and as mobile units that can be shipped to your site for testing your product.
ORDER YOUR TEST MIXER OR FREE FEASIBILITY STUDY TODAY!
When it comes to mixing, a number of important factors are to be considered:
• avoiding air bubbles in the mix
• freedom to control the consistency of the mix
• system control throughout the entire process
GEA Liquid Processing offers convincing solutions to these and other factors with the BATCH FORMULA™.
One Pot Mixing
With a one pot mixing process, the BATCH FORMULA™ reduces the number of pre-mixing tanks by uniting the entire process.
Our BATCH FORMULA™ makes powder liquid mixing and homogenisation possible in one unit. The unique patented stator system gives the operator the ability to switch from low shear to high shear with a single input, making it possible to achieve a homogenous mix (high shear), whilst at the same time enabling the gentle addition of particles/solids with little or no damage to the product (low shear). The system ensures complete control throughout the entire process.
The unique turbo unit is the key to an optimal mixing of even high-viscous products. External recirculation loops are avoided thereby ensuring ease of cleaning and no clogged pipes. Furthermore, the unique design of the mixer makes it possible to work with half- and quarter-sized batches.
Highly efficient scraper blades can be mounted on the anchor agitator in the Batch Formula™ Mixer to ensure turbulence in the tank, thereby avoiding burning and/or crystallisation.
The use of a vacuum during production enables powder introduction. Powder can be introduced below the liquid surface achieving instant wetting of the ingredients and avoiding “fish eyes” in the product.
The BATCH FORMULA™ is versatile enough to be applied for a wide range of products:
• Personal care applications such as creams, shampoos, gels and lotions
• Pharmaceutical products
• Homecare products such as cleaning products and detergents
• Food and dairy industries such as in the production of drinking yoghurt
• Industrial biotech e.g. for broth preparation for fermentation
• Prefabricated products where e.g. oil is emulsified with water
Our Competencies
GEA Liquid Processing has an understanding of the entire process through know-how and many years of experience which guarantees complete integration with up- and downstream processes. GEA Liquid Processing likes to challenge traditional thinking, and we are able to offer customized solutions meeting the specific requirements of each single customer:
• Customized software solutions enabling the customer to define each single phase of the process.
• Tailor-made solutions e.g. bin lifts for automatic addition of solid ingredients through fully automatic manhole and manifolds for accurate dosing of high-viscous liquids.
• A hygienic environment, ensuring total drainage of the mixer from batch to batch.
cGMP Process Solutions for the Pharmaceutical and Biotech Industries
GEA Liquid Processing is a world leader in providing technically advanced cGMP process solutions for liquid processes. Utilizing good engineering practices and GAMP compliant automation, our knowledgeable staff delivers completely integrated and reliable hygienic liquid process systems that meet the most stringent regulations. We have engineering and technical support offices located in every major industrial market, allowing us to provide support at the highest standards.