Brine Sanitation by Micro Filtration (MF)
Cold sanitation of cheese brine by GEA Filtration - COLDSANTM
Salt brine is used to cure many different varieties of cheese. Its microbiological composition is as important as its salt concentration in cheese making. Since disposal of salt brine is very expensive and often prohibited due to the high salt content, it is preferred to be recovered and reused, which makes brine cold sanitation one of the best quality improvements in cheese factories.
Cheese brine may contain undesired microorganisms, such as gas-producing lactobacilli, pigment producing micrococcus, pathogenic bacteria, yeast and mould. Microfiltration is a superior technology for sanitation of cheese brine since it physically removes the undesired microorganisms, dead cells and physical contaminants from the brine without making a significant change to its chemical composition. Microfiltration is simple to operate and easy to install in connection with the existing brine systems.
Polymeric MF membrane elements are widely recognised as the most effective method for cheese brine clarification with a lifetime that has been known to exceed five years.

Data sheet Application

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COLDSAN™ Cheese brine



Advantages for customers
GEA Filtration Brine Sanitation Unit - COLDSANTM has the following advantages:

  • Minimum loss of water and salt
  • Clean and clear Brine
    • Total removal of physical impurities
    • More than 99 % reduction in total bacteria count
    • No undesired enzymatic activity
  • Low retention of Ca and N
  • No protein denaturation
  • No precipitation of calcium phosphate

Other profits

  • No additives
    • No changes in pH
  • Simple and flexible process and easy operation
  • CIP possibility
  • Reduced corrosion in plant
  • Standardized “Plug & Play” Unit

Capacities

  Brine15 Brine30 Brine45 Brine60 Brine75 Brine90
Number of modules

1

2

3

4

5

6

Module size

 6”

 6”

 6”

 6”

 6”

 6”

Area m2

28

56

84

112

140

168

Flow l/day

15,000

30,000

45,000

60,000

75,000

90,000

Flow l/h

750

1500

2200

3000

3800

4500

Retentate l/h

 4-7

7-15

11-22

15-30

19-38

22-45

Permeate l/h

743-746

1485-1493

2178-2189

2970-2985

3762-3781

4455-4478

CIP-flow l/h

 8,400

16,800

 25,200

33,600

42,000

50,400

Installed power kW

 3,7

5,2

8,5 

 10,5

15

16,5

NOTE: The data stated above should be understood as theoretical figures only and NOT as guaranteed figures. The calculated flows are based on clean cheese brine. It can take up to three months before the plant reaches the average capacity.

Larger Brine Pool volumes and fully automated plants are engineered individually.

Polymeric Microfiltration Plant for Cold Sanitation of Cheese Brine
The cold sanitation of brine is mainly made by taking a stream from brine pool to brine cooling and sending it through the microfiltration plant back to the pool. The impurities are constantly removed resulting in a higher degree of purity in the brine pool.

It can also be done by taking the feed from the used brine pool, through microfiltration plant and sending to another pool for the clarified brine.

GEA Filtration Brine Sanitation Unit - COLDSANTM can be used in both ways.

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